ROE Dental Laboratory triples digital denture capacity with additional NextDent 300 systems from 3D Systems

ROE Dental Laboratory, a US-based dental lab, has purchased additional NextDent 300 3D printers from 3D Systems to triple its production capacity for printed full dentures. The systems use a multi-material jetting process that prints NextDent Jet Base and NextDent Jet Teeth materials in a single build, producing monolithic dentures without separate base and tooth assembly. CEO BJ Kowalski stated the expansion gives ROE a clear competitive advantage as the first lab to scale this technology to this extent. The NextDent 300 holds regulatory approvals in both the US and EU, targeting the large removable denture market.

This expansion signals a concrete shift in dental AM from model and splint production to functional end-use prosthetics at scale. ROE is moving beyond the typical dental lab pilot phase, committing additional capital to production capacity rather than just evaluation units. The multi-material jetting approach directly addresses the historical bottleneck in denture manufacturing: the manual joining of base and teeth, which limits throughput and consistency. By tripling capacity early, ROE is betting that digital workflows can capture market share from conventional fabrication, particularly in esthetic dentures where fit and turnaround time are competitive differentiators.

The practical takeaway is that dental AM is now a volume play, not just a niche for complex cases. ROE's move validates that multi-material jetting can deliver the repeatability and throughput needed for production-scale denture manufacturing. For competitors, the bar has been raised: labs that cannot match digital turnaround times risk losing business to early adopters like ROE. The key execution risk for 3D Systems is ensuring material supply and service support keep pace as more labs scale similar workflows.