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Aerospace 3D Printing & Additive Manufacturing Companies

2960 additive manufacturing companies serving the Aerospace industry, tracked by AMPulse (top 50 by funding shown below). Browse profiles, funding rounds, and technology details.

Updated

Additive manufacturing in Aerospace is the use of additive manufacturing to produce flight-hardware parts (brackets, ducts, fuel nozzles, structural components) for commercial aviation, business jets, and unmanned systems.

Why AM fits Aerospace: AM wins in aerospace where parts are low-volume, geometrically complex, weight-critical, or require long-lead-time supply chains. The classic example is the GE LEAP fuel nozzle, which consolidated 20 conventionally machined parts into a single AM-produced component while reducing weight 25%.

Common AM processes: PBF-LB (LPBF), PBF-EB, DED-LB, DED-Arc (WAAM), MEX with high-temperature thermoplastics. Typical materials: Ti-6Al-4V, Inconel 718/625, AlSi10Mg, scalmalloy, PEKK, ULTEM 9085.

Market structure

Aerospace is the highest-value application of metal AM by revenue per part, with average AM bracket prices in qualified flight hardware ranging from $200 to $5,000 per piece. The market spans three distinct buyer types: airframers (Boeing, Airbus, Embraer, Comac), engine OEMs (GE Aviation, Pratt & Whitney, Rolls-Royce, Safran, MTU Aero), and tier-1 systems integrators (Collins Aerospace, Honeywell, Spirit AeroSystems). Qualification is the dominant cost: a single bracket can require $1–5M and 18–36 months to qualify under FAA Part 25, EASA CS-25, or military airworthiness standards. Once qualified, the part economics are excellent; the qualification cost amortizes across the typical 20–30 year aircraft program life.

Key players

GE Aviation pioneered AM flight hardware with the LEAP fuel nozzle (now over 100,000 produced). Boeing operates the largest captive AM facility in the industry at its Phantom Works. Airbus is similarly invested via APWorks. Service-side leaders include Materialise Aerospace, Stratasys Direct, and Norsk Titanium for WAAM aerostructures. New-entrant production specialists VulcanForms and Velo3D target serial production economics, with VulcanForms holding a US Department of Defense ManTech award for hypersonic and turbine programs. Velo3D is publicly traded and has been the dominant supplier for SpaceX Raptor engine combustion components.

Recent dynamics

Three trends define aerospace AM in 2025–2026. First, defense spending is the strongest growth driver - F-35 sustainment, B-21 production, and the Air Force Next Generation Air Dominance programs all explicitly fund AM. Second, qualified-part repair (turbine blades, structural castings) has become a steady cash flow as airline maintenance cycles return to pre-COVID volumes. Third, supply chain resilience after the 2020–2023 disruptions has driven Tier-1 captive AM investment as airframers seek to dual-source critical brackets and ducts.

Forward outlook

Aerospace AM will continue compounding through 2030, driven by the hypersonics build-out, the LEAP/CFM engine production ramp, and electrification of regional aviation. The risk is qualification bottlenecks: NIST, NASA, and the FAA are slower than the demand curve, and a backlog of part-family qualifications could throttle growth even with installed capacity available.

Open Additive

Develops open-architecture laser powder bed fusion (LPBF) metal 3D printers and in-situ process monitoring software, enabling affordable, configurable metal AM for research, defense, and industrial production.

2750 Indian Ripple Rd, Suite A, Beavercreek, OH 45440, USAFounded 2019$4,160,274 in SBIR/STTR awards; equity funding undisclosed

Flightware, Inc.

Flightware, Inc. is a technology development and consulting company specializing in aerospace and defense applications, including in-situ inspection methods for metal additive manufacturing (L-PBF) processes.

Guilford, Connecticut, USAFounded 1998$3,976,191 (SBIR/STTR grants)

SpaceX

Designs, manufactures, and launches advanced reusable rockets and spacecraft, while also operating the Starlink satellite constellation for global broadband internet.

Hawthorne, United StatesFounded 2002$86.9B

Prometheus

AI startup co-founded by Jeff Bezos developing artificial general engineer AI for engineering and physical manufacturing, with applications across aerospace, automotive, computing, and medical devices.

San Francisco, California, United StatesFounded 2025$18.2B

Honeywell Aerospace

Aerospace and defense systems supplier that uses additive manufacturing (AM) to produce flight-critical components and develop AM standards, reducing lead times and enabling on-demand parts.

Phoenix, AZ, USAFounded 1914$16B

Anduril Industries, Inc.

American defense technology company developing autonomous systems, AI-powered software, and unmanned vehicles for military and national security applications.

Costa Mesa, California, United StatesFounded 2017$11.3B

PTC Inc.

Provides CAD, PLM, and IIoT software with additive manufacturing extensions (e.g., Creo AMX) to enable design, simulation, and production of 3D-printed parts.

Boston, MA, USAFounded 1985$2.7B

Outokumpu Oyj

Produces stainless steel metal powders for additive manufacturing, atomized from recycled scrap at its Krefeld, Germany plant, targeting aerospace, aviation and industrial AM applications.

Helsinki, FinlandFounded 1910$2.47B

Sierra Space

Develops and manufactures spacecraft, satellites, and space infrastructure, including the Dream Chaser spaceplane and LIFE habitat, using additive manufacturing for critical components and tooling.

Louisville, CO, USAFounded 2021$2.24B

Lumentum Holdings Inc.

Lumentum is a global leader in optical and photonic products, providing lasers, modules, and subsystems for cloud networking, 3D sensing, and advanced manufacturing, including laser sources used in additive manufacturing systems.

San Jose, CA, USAFounded 2015$2.0B

Relativity Space

Aerospace company developing 3D-printed rockets, pivoting from fully 3D-printed Terran 1 to larger Terran R medium-to-heavy lift vehicle with hybrid manufacturing approach for 2026 launch.

Headquartered in Long Beach, California; additional offices in Cape Canaveral, FL; Center, MS; Kent, WA; and Washington, D.C.Founded 2015$1.9B

Faiveley

A leading supplier of railway equipment and systems, now part of Wabtec Corporation, operating an additive manufacturing center for rolling stock parts.

Gennevilliers, FranceFounded 1919$1.8B

Spirit AeroSystems Holdings, Inc.

Manufactures commercial and defense aerostructures (fuselages, wings, pylons, nacelles) and integrates metal additive manufacturing to produce end-use titanium aircraft parts, reducing lead times and structural weight.

Wichita, KS, USAFounded 2005$1.28B

ORIX CORP

Diversified financial services group offering leasing, financing, investment, and related services; also provides 3D printer rental and contract-based 3D modeling services through subsidiary ORIX Rentec.

Tokyo, JapanFounded 1964$1.0B

L3Harris

Uses additive manufacturing (metal PBF-LB and DED) to produce critical aerospace and defense components, including satellite thrusters, hypersonic propulsion systems, and solid rocket motor parts, reducing lead times by up to 12 months.

Melbourne, Florida, USAFounded 2019$1B

Vast

A space habitation company developing the world's first commercial artificial gravity space stations to enable long-term human presence in Earth orbit and beyond.

Long Beach, USAFounded 2021$1B+

Hefei Zhongke Zhongming Technology

Develops and industrializes green-fuel 3D printed aerospace engines and components using a digital design, additive manufacturing, and performance testing loop.

Hefei, Anhui, ChinaFounded 2018$1B

Impulse Space, Inc.

A high-performance in-space mobility company providing orbital transfer vehicles (OTVs) for rapid, precise, and economical payload delivery across LEO, GEO, and deep space.

Redondo Beach, USAFounded 2021$1.0B

Bruker Corporation

Develops high-performance scientific instruments and analytical/diagnostic solutions, including 3D optical profilers, micro-CT/X-ray microscopy and optical metrology systems used to inspect, measure and qualify additively manufactured parts.

Billerica, MA, USAFounded 1960$900M

Zetwerk

Zetwerk offers a technology-driven platform that connects businesses with custom manufacturers, streamlining the manufacturing process.

Bengaluru, Karnataka, IndiaFounded 2018$859M

Divergent Technologies, Inc.

Divergent Technologies has developed the world’s first end-to-end software-hardware production system for industrial digital manufacturing, known as the Divergent Adaptive Production System (DAPS™). It integrates AI-driven generative design, additive manufacturing, and automated assembly.

Torrance, California, USAFounded 2014$828M

Shenzhen JLC Technology Group

Chinese provider of PCB prototyping, SMT assembly, electronic components, 3D printing, CNC machining, and EDA software through an integrated online platform serving over 8 million engineers globally.

Shenzhen, ChinaFounded 2006$825M

Hadrian

Hadrian develops advanced integrated manufacturing systems that combine cutting-edge 3D printing and machining technologies to produce high-precision aerospace and defense components.

Torrance, California, USA; Mesa, Arizona, USAFounded 2020$730M

Arcam AB

Arcam AB offers cost-efficient additive manufacturing solutions for producing complex metal components using Electron Beam Melting (EBM) technology.

Mölndal, SwedenFounded 1997$724M

Boom Supersonic

Aerospace company developing Overture, the world's first independently-developed commercial supersonic airliner, designed to halve flight times while achieving net-zero carbon emissions through 100% sustainable aviation fuel compatibility.

Centennial, United StatesFounded 2014$700.0M

Sinornach Diamond

State-owned enterprise formed in 2023 as the superhard materials industry platform of Sinomach Group, covering the full diamond industry chain from raw materials and equipment to functional applications and lab-grown diamond consumer brands.

Zhengzhou, Henan, ChinaFounded 2023$690M

SKD SE

European defence technology company developing unmanned weapons systems including loitering munitions, unmanned surface vessels, and AI-powered command and control software for NATO allies.

Berlin, GermanyFounded 2024$670M

Lyten

A supermaterial applications company that develops and manufactures products using proprietary 3D Graphene™ technology, including next-generation lithium-sulfur batteries, lightweight polymer composites, advanced sensors, and high-strength materials.

San Jose, United StatesFounded 2015$625.0M

VulcanForms

An industrial-scale digital manufacturing platform utilizing high-power laser powder bed fusion (LPBF) to mass-produce complex metal components for critical industries.

Burlington, MA, USAFounded 2015$575.0M

KRATOS DEFENSE & SECURITY SOLUTIONS, INC.

Defense technology company using additive manufacturing for aerospace and defense applications, including hypersonic systems and unmanned systems.

San Diego, CA, USAFounded 1994$575.0M

Boston Metal

MIT-spinout developing Molten Oxide Electrolysis (MOE) technology to produce steel and critical metals with zero direct carbon emissions

Woburn, Massachusetts, United StatesFounded 2013$544M

Tulip Interfaces

Tulip is a no-code platform that allows manufacturers to create applications to manage and analyze their shop floor operations. It connects people, machines, and systems to enable digital transformation in manufacturing.

Somerville, MA, USAFounded 2014$531M

Korea Aerospace Industries

South Korean aerospace and defense manufacturer producing fixed-wing aircraft, helicopters, satellites, UAVs, and space launch vehicles for military and commercial customers

Sacheon, Gyeongsangnam-do, South KoreaFounded 1999$523M

Bright Laser Technologies

Chinese metal additive manufacturing company providing full-stack solutions including PBF-LB/M and DED-LB/M equipment, metal powders, printing services, and software, publicly listed on the Shanghai Stock Exchange STAR Market.

Xi'an, Shaanxi, ChinaFounded 2011$517.5M

Polaris Inc.

Global powersports manufacturer using additive manufacturing for prototyping, tooling, and end-use parts, and participating in NASA-funded AM research for rocket propulsion.

Medina, MN, USAFounded 1954$500M

Hermeus

Developing reusable Mach 5 hypersonic aircraft for defense and commercial applications, capable of taking off and landing on existing airport infrastructure.

Atlanta, USAFounded 2018$500.0M

Ursa Major Technologies

Ursa Major Technologies develops and manufactures high-performance rocket propulsion systems leveraging advanced additive manufacturing to reduce production lead times and costs.

Berthoud, Colorado, USA (Headquarters & Production Facility); Youngstown, Ohio (R&D)Founded 2015$492.7M

LandSpace Technology Co., Ltd.

Develops and launches medium-to-large liquid oxygen-methane reusable rockets (Zhuque series) with metal additive manufacturing for critical engine components, reducing production cycles and enabling rapid design iteration.

Beijing, ChinaFounded 2015$485M

Onshape

Cloud-native CAD and PDM platform acquired by PTC in 2019 for $470M; founded by SolidWorks creators

Boston, USAFounded 2012$470M

Castelion

Develops hypersonic strike weapons (e.g., Blackbeard) using additive manufacturing and automation for mass production, targeting defense applications with rapid iteration and vertical integration.

Torrance, CA, USA; Rio Rancho, NM; Allen, TX; Washington, D.C.Founded 2022$464.2M

Virgin Galactic Holdings, Inc

Develops and operates commercial human spaceflight systems, including reusable spacecraft and carrier aircraft for space tourism and research missions.

Tustin, CA, USAFounded 2004$450.0M

Desktop Metal

Desktop Metal was a pioneer in metal and sand 3D printing systems for mass production applications.

Burlington, Massachusetts, United StatesFounded 2015$437M

NUBURU Inc.

High-brightness, high-power blue laser systems for metal additive manufacturing (LPBF, area printing) and precision welding, enabling 100x faster metal 3D printing and defect-free copper/aluminum processing.

Centennial, CO, USAFounded 2015$427.15M

Special Metals Corp

World leader in invention, production and supply of high-nickel alloys for critical engineering applications including additive manufacturing

New Hartford, New York, USAFounded 1998$425M

EMBRAER S.A.

Brazilian aerospace manufacturer producing commercial, executive, and defense aircraft; uses additive manufacturing for prototyping and production parts but is not an AM company.

São José dos Campos, BrazilFounded 1969$400M

Strion Laser

Manufactures high-power continuous and pulsed fiber lasers and passive optical components used as laser sources for metal additive manufacturing (SLM) and laser welding.

Chengdu, Sichuan, ChinaFounded 2017$400M

Daher

Develops carbon-fiber-reinforced thermoplastic (CFRTP) wing ribs using automated fiber placement and consolidation for next-generation aircraft, reducing weight by 20% and cutting production cycle times by eliminating autoclave curing.

Marseille, FranceFounded 1963$385.63M

Gilmour Space

A leading Australian aerospace company developing sovereign orbital launch vehicles and satellite platforms powered by proprietary hybrid rocket technology.

Yatala, Queensland, AustraliaFounded 2012$360.0M

Finnegan, Henderson, Farabow, Garrett & Dunner, LLP

Provides intellectual property legal services specializing in patent, trademark, copyright, and trade secret law for additive manufacturing and 3D printing companies, protecting innovations and enabling commercialization.

Washington, DC, USAFounded 1965$349M

Markforged

Industrial 3D printing company specializing in carbon fiber and metal additive manufacturing. Acquired by Nano Dimension in a $115M all-cash deal, which closed on April 25, 2025.

Waltham, Massachusetts, USAFounded 2013$347M

Frequently asked questions

What is additive manufacturing in Aerospace?

Additive manufacturing in Aerospace is the use of additive manufacturing to produce flight-hardware parts (brackets, ducts, fuel nozzles, structural components) for commercial aviation, business jets, and unmanned systems.

Which companies use additive manufacturing in Aerospace?

AMPulse tracks 2960 companies serving the Aerospace vertical. Leading examples by funding include Open Additive, Flightware, Inc., SpaceX, Prometheus, and Honeywell Aerospace.

Which AM processes are most common in Aerospace?

Aerospace most commonly uses PBF-LB (LPBF), PBF-EB, DED-LB, DED-Arc (WAAM), MEX with high-temperature thermoplastics. Typical materials include Ti-6Al-4V, Inconel 718/625, AlSi10Mg, scalmalloy, PEKK, ULTEM 9085.

Why does additive manufacturing fit Aerospace?

AM wins in aerospace where parts are low-volume, geometrically complex, weight-critical, or require long-lead-time supply chains. The classic example is the GE LEAP fuel nozzle, which consolidated 20 conventionally machined parts into a single AM-produced component while reducing weight 25%.