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PanOptimization

SoftwareState College, PA, USAFounded 2021· One of 350 Software companies tracked by AMPulse

Develops PanX, a finite element-based AM process simulation and optimization solver that predicts and actively improves print outcomes for large and geometrically complex parts, enabling qualification and eliminating costly trial-and-error builds.

CEO / Founder
Pan Michaleris
Team Size
1-10
Stage
Active
Total Funding
$451.8K
Latest Round
Grant
Key Investors
National Science Foundation; Ben Franklin Technology Partners

Technology & Products

Key Products

PanX

Technological Advantage

Founded by the technical authorities who developed the industry's first commercial AM simulation tools (Netfabb Simulation); PanX uses Multi-Grid Modeling and Periodic Octree Adaptivity to handle complexity and scale (26M nodes/50M elements) better than legacy FEA systems, completing in hours what traditional approaches cannot mesh.

Differentiation

Value Proposition

Eliminates costly trial-and-error builds by providing high-accuracy simulation and gradient-based optimization (using adjoint sensitivity analysis) for extreme geometric complexity and large-scale parts, enabling qualification and accelerating time-to-successful-print.

How They Differentiate

Offers superior simulation accuracy and optimization speed for complex geometries compared to incumbents like Autodesk Netfabb, leveraging the expertise of the original Netfabb Simulation creators.

Market & Competition

Target Customers

Aerospace, defense, and biomedical manufacturers using LPBF and DED processes.

Industry Verticals

Aerospace; Defense; New Space; Energy; Automotive; Biomedical

Competitors

Autodesk; Ansys; Hexagon

Growth & Milestones

Growth Metrics

PanOptimization is a profitable company run entirely on PanX licensing revenue that does not accept outside funding. As of 2026, the company has expanded to 6+ team members including Distinguished Engineer Tyler Nelson (promoted 2026), Daniel Bartilson (joined 2025), Evan Butcher, and Juls Scott (joined 2025). Growth is driven by licensing revenue across aerospace, defense, new space, energy, and automotive sectors. Key partnerships include Xact Metal (announced September 2024/December 2025), Velo3D, and Synera. Software licensing contracts include University of Oklahoma ($55K in 2025, $72K in 2026), Lockheed Martin ($77.9K in 2022).

Major Milestones

Acquisition of previous company Pan Computing by Autodesk (2016); Founding of PanOptimization (2021); Partnership with Synera for marketplace integration (2024); Partnership with Xact Metal announced (September 2024/December 2025); Tyler Nelson promoted to Distinguished Engineer (2026); Daniel Bartilson joined as Principal Computational Mechanics Engineer (2025); Juls Scott joined as Operations Manager (2025)

Notable Customers

Velo3D; Xact Metal; Lockheed Martin Corporation; University of Oklahoma; Air Force Research Laboratory (AFRL); Department of the Navy (NSWC Carderock Division); AMCM GmbH