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PyroGenesis

MaterialsMontreal, CanadaFounded 1991· One of 931 Materials companies tracked by AMPulse

Produces plasma-atomized metal powders for additive manufacturing (3D printing), specifically targeting aerospace, biomedical, and automotive industries.

CEO / Founder
P. Peter Pascali
Team Size
51-200
Stage
Active
Total Funding
$4.1M
Latest Round
Private Equity
Key Investors
Sustainable Development Technology Canada

Technology & Products

Key Products

Plasma-atomized metal powders; NexGen Plasma Atomization System; Plasma torches; Waste-to-energy systems

Technological Advantage

Patented plasma atomization process (e.g., U.S. patent for NexGen) produces powders with uniform particle size essential for successful 3D prints; defensible via IP and decades of plasma expertise.

Differentiation

Value Proposition

Provides high-quality, uniform metal powders (e.g., titanium Ti-64) with little to no waste, enabling improved 3D printing processes and lower costs for demanding applications.

How They Differentiate

Plasma atomization produces more uniform powder vs. gas atomization (competitors); NexGen system offers higher production rates (25+ kg/h) and lower cost; inventor of the technology with concentrated plasma expertise.

Market & Competition

Target Customers

Additive manufacturing end-users, aerospace OEMs, biomedical device manufacturers, automotive companies

Industry Verticals

Aerospace; Biomedical; Automotive; Defense; Mining; Environmental

Competitors

AP&C (Arcam); Carpenter Additive; Tekna

Growth & Milestones

Growth Metrics

5 consecutive quarters of revenue improvement as of Q2 2024; revenue increased by $0.9 million in Q1 2024; contract backlog of $55-60 million reported in 2025.

Major Milestones

2016: Board approval to spin off additive manufacturing business into '3DCo'; 2022: NexGen powder production line testing completed; 2025: Secured fine-cut titanium powder contract with U.S. additive firm

Notable Customers

Aubert & Duval; U.S. Navy (for waste systems); Unnamed U.S. additive manufacturing company