RPM Innovations
Develops and manufactures large-format Directed Energy Deposition (DED) laser systems for metal additive manufacturing and provides DED-based manufacturing and repair services, enabling rapid production and restoration of industrial components.
- CEO / Founder
- Rob Mudge
- Team Size
- 11-50
- Stage
- Active
- Latest Round
- Bootstrapped
Technology & Products
Key Products
557XR Laser Deposition System; 535XR Laser Deposition System; 222XR Laser Deposition System; DED manufacturing services; DED repair and cladding services
Technological Advantage
Verified advantage: DED process creates metallurgical bonds stronger than mechanical bonds from spray welding, with low heat input minimizing distortion—protected by trade secrets and process expertise. Claimed advantage: 3x faster build speeds for large parts vs. traditional machining, though specific benchmarks not publicly quantified.
Differentiation
Value Proposition
Reduces lead times for large metal components from months to weeks, cuts repair costs by 30-50% compared to replacement, and enables complex geometries unachievable with traditional methods, with AS9100 and ISO 9001 certification ensuring aerospace-grade quality.
How They Differentiate
Focuses on ultra-large build volumes (e.g., 557XR at 5'x5'x7' vs. typical DED systems under 1m³), multi-material deposition capability, and integrated services from prototyping to production; unlike powder bed fusion competitors, DED enables faster deposition rates for large parts but with lower resolution.
Market & Competition
Target Customers
Industrial manufacturers in aerospace, defense, oil & gas, power, and mining sectors requiring large-scale metal parts production or repair
Industry Verticals
Aerospace; Defense; Oil & Gas; Power Generation; Mining
Competitors
AddUp (metal AM systems including DED); DMG MORI (LASERTEC DED hybrid systems); Optomec (LENS DED systems)
Growth & Milestones
Growth Metrics
Tripling DED part manufacturing capacity with new facility expansion; revenue estimated ~$7.1M; over 50 employees across RPM companies.
Major Milestones
Founded in 2013 as spin-off from RPM & Associates; Awarded Boeing Gold Performance Excellence Award in 2011; Relocated to 50,000 sq ft state-of-the-art facility in 2018; Partnered with NASA on RAMFIRE project in 2024; AS9100 and ISO 9001 certified
Notable Customers
NASA; Boeing (Gold Performance Excellence Award 2011); Department of Defense