Sentient Science
Develops physics-based digital twin software (DigitalClone) that predicts the life and failure of mechanical systems, with a specific module (DC-AM) for additive manufacturing part qualification and process simulation.
- CEO / Founder
- Ward Thomas
- Team Size
- 11-50
- Stage
- Established
- Total Funding
- $39.5M
- Latest Round
- Series B
- Key Investors
- Georgian Partners; National Grid; Plug and Play; U.S. Department of Energy
Technology & Products
Key Products
DigitalClone for Additive Manufacturing (DC-AM); DigitalClone for In-Situ Monitoring; DigitalClone Live; DigitalClone for Engineering; DigitalClone for Operations and Maintenance; DigitalClone for Wind Operations Maintenance; DigitalClone for Rail
Technological Advantage
Proprietary physics-based modeling and machine learning algorithms for AM part qualification, validated through government contracts (NASA, US Army, AFWERX). The advantage is protected by trade secrets and 44 patents filed, with 3 popular patent topics including 3D printing processes.
Differentiation
Value Proposition
Reduces risk and cost in AM part qualification by predicting fatigue life and defects before printing, enabling faster certification and adoption of additive manufacturing for critical components.
How They Differentiate
Unlike general-purpose simulation tools, Sentient's DC-AM is specifically validated for AM part qualification with demonstrated results (25% fewer defects, 60% longer fatigue life) from Army Phase II testing.
Market & Competition
Target Customers
Aerospace, defense, wind energy, and heavy industry OEMs and operators
Industry Verticals
Aerospace; Defense; Wind Energy; Heavy Industry; Automotive
Competitors
Simufact Additive; Ansys Additive Suite; GENOA 3DP
Growth & Milestones
Growth Metrics
Revenue estimated at $5.4M in 2024; team size reduced from 36 in 2023 to 28 in 2026
Major Milestones
Raised $22.5M in Series B from Georgian Partners (2017); Awarded 5-year, $9M SBIR Phase III IDIQ from US Army Futures Command DEVCOM AvMC (2023); NASA STTR 2018-I for multiscale modeling suite for metal AM; Spun off commercial renewable energy business to Ematic Enterprises Inc.
Notable Customers
U.S. Air Force; NASA JPL; U.S. Army DEVCOM AvMC; AFWERX