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Xtellar

MaterialsPhiladelphia, Pennsylvania, USAFounded 2023· One of 970 Materials companies tracked by AMPulse

A 3D printing materials innovation company formed by combining Braskem's 3D materials division with Taulman3D, focused on developing sustainable polymer materials including industry-first bio-based EVA pellets and various filaments/pellets for additive manufacturing.

CEO / Founder
Jason Vagnozzi
Team Size
1-10
Stage
Defunct
Key Investors
Braskem (Parent Company)

Technology & Products

Key Products

Bio-based Polyethylene (industry-first), Flexible Bio-Based EVA Pellets (industry-first for large-format 3D printing), Flexible EVA Filaments, Polypropylene Filaments and Pellets (including carbon fiber reinforced variants), PETG Materials (including T-Glase from Taulman3D), Nylon Materials (Alloy 910, Bridge Nylon, Nylon 645, etc.), Recycled Polymer Options, Sugarcane-Feedstock Materials, Carbon Fiber Reinforced Polypropylene (100% recycled carbon fiber), Powder Bed Fusion Materials

Technological Advantage

Leveraged Braskem's access to renewable sugarcane feedstock, extensive petrochemical R&D infrastructure, and polymer engineering capabilities to create materials specifically engineered for additive manufacturing; integrated Taulman3D's high-performance nylon and PETG formulations; partnered with Vartega to incorporate 100% recycled carbon fiber into polypropylene filaments; focused on large-format AM market underserved by sustainable material options.

Differentiation

Value Proposition

Delivered sustainable, bio-based and recycled polymer materials for 3D printing, combining Braskem's petrochemical expertise with Taulman3D's specialty filament portfolio to offer industry-first innovations like bio-based EVA pellets specifically formulated for large-format AM applications.

How They Differentiate

Xtellar differentiated through industry-first bio-based EVA pellets for large-format 3D printing, combining Braskem's petrochemical scale and sugarcane-derived feedstock with Taulman3D's specialty nylon and PETG portfolio. Unlike larger competitors with broad material portfolios, Xtellar focused specifically on sustainable, bio-based, and recycled polymer materials for additive manufacturing, with strategic partnerships for recycled carbon fiber integration.

Market & Competition

Target Customers

Industrial manufacturers in automotive, aerospace, healthcare, and consumer sectors; professionals using large-format 3D printers; businesses seeking sustainable material solutions for additive manufacturing

Industry Verticals

Automotive, Aerospace, Healthcare, Consumer Goods, Industrial Manufacturing, Large-Format Additive Manufacturing, Footwear (for EVA applications), Marine/Boating

Competitors

BASF (Forward AM); Evonik Industries; DSM Engineering Materials

Growth & Milestones

Growth Metrics

Operated for approximately 14 months (April 2023 - June 2024) before shutdown; team size of ~4 core employees at peak

Major Milestones

December 2022: Braskem acquires Taulman3D, precursor to Xtellar formation, April 2023: Xtellar launches as Braskem spin-off combining 3D materials division with Taulman3D, July 2023: Launched industry-first bio-based flexible EVA pellets for large-format 3D printing, November 2023: Announced 5-year strategic partnership with Vartega for recycled carbon fiber materials, June 2024: Braskem shut down Xtellar operations citing market conditions and strategic priorities

Notable Customers

MatterHackers (distribution partner); 3D Universe (distribution partner); Industrial and professional users in automotive, aerospace, healthcare sectors