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Solvus Global

ApplicationWorcester, MA, USAFounded 2017· One of 690 Application companies tracked by AMPulse

Develops large-scale metal additive manufacturing solutions using wire-arc DED and cold spray, along with metal powder production and AI-based process monitoring for aerospace and defense applications.

CEO / Founder
Aaron Birt
Team Size
51-200
Stage
Growth Stage

Technology & Products

Key Products

Powders on Demand (metal powder production); Mammoth Metalworks (large-scale metal AM); VALIS (AI-powered software for manufacturing); Kinetic Batteries (3D printed batteries); APEX (cold spray)

Technological Advantage

Solvus Global leverages proprietary wire-arc DED and cold spray processes for large-scale metal AM, supported by in-house powder production and AI-driven process monitoring. The company has secured multiple SBIR/STTR awards from NASA and the DoD, validating its technology. Its advantage lies in the integration of materials, process, and software, which is difficult to replicate.

Differentiation

Value Proposition

Reduces lead times and costs for large metal parts by enabling on-demand production via wire-arc DED and cold spray, while providing high-quality metal powders and machine-learning process control.

How They Differentiate

Solvus differentiates by integrating powder production, large-scale DED, and cold spray under one roof, offering a one-stop solution for metal AM, whereas competitors like MX3D focus solely on DED, VRC on cold spray, and Equispheres on powder.

Market & Competition

Target Customers

Aerospace, defense, and industrial manufacturers

Industry Verticals

Aerospace; Defense; Automotive; Industrial; Recycling

Competitors

MX3D; VRC Metal Systems; Equispheres

Growth & Milestones

Growth Metrics

Revenue grew 264% from $227K to $600K (per congressional testimony); expanded to 48,000 sq ft of manufacturing space.

Major Milestones

Founded in 2017; Received Army SBIR CATALYST award (first fully funded recipient); Strategic alliance with Metal Powder Works (2023); Expanded to 48,000 sq ft; Multiple NASA and DoD SBIR/STTR awards

Notable Customers

U.S. Army; U.S. Navy